DRZ completely quits

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sgordon78

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I've got an issue with my 07 DRZ S, while driving on pavement/dirt the bike completely quits. The dash, headlights, and engine all quit together. I'm checking the wires right now looking for pinched wires or bad connections. Can anyone give me any ideas please?
 

Rib Eye

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1) Bad electrical ignition switch - are the wires broke off the back of the key switch??

2) Bad fuse to the ignition

3) Bad battery connection
 

hawk

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I had a connector melt just above the crankcase had to pull it apart to see it.

Neil
 
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sgordon78

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I've checked the wires on the ignition switch and they are good

Battery connection is good and tight

I'm about to check the fuses now

The bike just comes back to life itself, once it dies sometimes the electrical is back within a few seconds and sometimes it takes a couple of minutes.
If the bike dies while i'm moving it tries to restart itself (like push starting) it won't start, I'm leaning towards something with the ignition.
 

Big Booger

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I'd look for a short if it's blowing fuses. Or a loose connection if no fuses are blown.
 

Rib Eye

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sgordon78 wrote:
I've checked the wires on the ignition switch and they are good

Battery connection is good and tight

I'm about to check the fuses now

The bike just comes back to life itself, once it dies sometimes the electrical is back within a few seconds and sometimes it takes a couple of minutes.
If the bike dies while i'm moving it tries to restart itself (like push starting) it won't start, I'm leaning towards something with the ignition.

My vote is the keyed ignitionswitch is intermittent - One second it will be fine, and the next the bike will quit. I had a buddy have the same problem (but on a Honda).

I say - Go buy a new switch. Good luck
 
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navarcht

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Does the DRZ have a kill switch for the kick stand? It could be reading a false positive or shorted out at the switch
 

XmikeR

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Just my two cents, on the Routledge run last year we had a DRZe with a pinched headlight wire causing all kinds of electrical grief. Pinched up in front when turning.
 
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sgordon78

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Thanks for all of the reply's everyone!!:clap:

I checked the battery fuse and it was good.

I also checked the ignition switch, I put my meter on it and then hit the switch with a screw driver to see if the contact in the switch was faulty. From what I could see it seemed to be ok.

I tried the kickstand switch as well and it didn't cause the same symptoms that I encountered.

I also mostly took the bike apart and visually checked the wires with no luck!?!

I finally gave in and took the bike to the shop as I need it running this weekend and I'm off to Oregon in two weeks as well as the Orca run! I want to make sure I get this fixed.

Again thanks for the help everyone!
 

sparklr

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sgordon78 wrote:
I've got an issue with my 07 DRZ S, while driving on pavement/dirt the bike completely quits. The dash, headlights, and engine all quit together. I'm checking the wires right now looking for pinched wires or bad connections. Can anyone give me any ideas please?
I had a similar experience with my full size blazer years back. All of the mechanics in the world couldn't figure it out. After much frustration and more investigation, the culprit was found. Three plug wires were hooped. One bad enough to ground on the block, on uphills or into headwinds. Would completely kill electrical power and then miraculously refire. So my suggestion is your cause may be something more significant than one small wire chaffing. Checked your plug wire, stator or regulator yet?

A bit of a stretch, but batteries have known to get plate damage.
 

mint400

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As an electronics guy, I can testify that intermittent electrical problems can be extremely frustrating; especially in a vehicle that can leave you stranded in god knows where. You have my sympathy.

My advice would have been to spend some time quality time near home with the vehicle and determine the mechanical circumstance(s) that may initiate the problem as well as all the electrical systems involved or not involved in the failure.

Using the circumstances and symptoms during failure, you (or your mechanic) can make intelligent guesses via the electrical schematic for the vehicle. In your case, complete failure is likely a ignition switch contact but could be something simple as previously suggested.

I took my car to honda for a similar problem to yours, only to have the mechanic type out my symptoms on a computer print out, hands the keys back to me an hour later, and charged me $80... quoted me straight time between $150 to $2000 to fix it.

Once I paid closer attention to the symptoms and related it to the schematic I was able to pin down that it was likely a secondary ground used only in the vehicles control unit as most of my computer related devices had strange behavior or failures. Close inspection along the harnesses and under the car battery near the computer wiring harness connection revealed a small mouse chew. The exact wire I thought it would be so I fired up my soldering iron and fixed it for free.

The morals of the story are that one needs to think of the intermittent symptoms as an opportunity (figure a way somehow that you can take advantage of them via test tools and reasoning). Secondly, that mice are not cute!

BTW...What did the mechanic find / fix?
 
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sgordon78

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All

Turns out it was the battery, I had put a new battery in a few weeks ago and not long after that is when I started to have the problems. I went back to the dealer and told them about the problems I was having so they gave me a new battery for the weekend to try out. After riding all this weekend I didn't have a single problem with the bike.
Thanks to Mile Zero for the help and good service.
 

joker650

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Excellent :clap:

....but u didn't mention in the first post what was "different"on the bike....the battery.

A bad battery can do some crazy stuff. Glad ur all fixed up :hb:
 
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